Category : Bruderer

BSTA 22E

Press Rating 216 kN
Tool Loading opening 380 mm
Bolster Area 560 mm (L to R) x 400 mm (F to B)
Speed range 100 – 1800 SPM
Adjustable stroke range 8 – 36 mm
Weight Approx. 2990 kg

Features

  • Backed by the Bruderer reputation our customers have come to rely upon,
    the Rebuilt BSTA-22E is a smart investment that delivers incredible results at an unprecedented value. Rapid Ram Lift (ram can be lifted 1.6″ beyond ram adjustment range in 5 seconds)
  • Recirculating Pressure Lubrication System including Heat Exchanger
  • Variable Speed D.C. drive for operation from 100 to 1800 SPM
  • New Super Reaction Clutch & Brake Combined
  • Adjustable Stroke for job versatility
  • Spring element hydraulically-dampened press legs
    (NO COSTLY FOUNDATION REQUIRED)
  • Electrical Control Components and heat exchanger are mounted in a special cabinet which can be located on either side of the press and include a 6 Digit Pre-determined Counter (Dual Level) Batch & Total, Solid State Electronic
  • Hour Meter
  • 8-Point Fault Indicator (self diagnostic)
  • Convenience controls provided at the press

BSTA 30

Press Rating 250 kN
Tool Loading opening 30V – 540 mm
30VL – 650 mm
30USL – 750 mm
Bolster Area 30V – 530 mm(L to R) x 530 mm (F to B)
30VL – 640mm(L to R) x 530mm (F to B)
30USL – 740mm(L to R) x 530mm (F to B)
Speed range 100 – 1500 SPM
Adjustable stroke range 13 – 47 mm
Weight Approx. 30V – 4900 kg
30VL – 5150 kg
30USL – 5300 kg

Features

  • Backed by the Bruderer reputation our customers have come to rely upon, the BSTA-30 is a smart investment that delivers incredible results at an unprecedented value.
  • High-performance punching press with perfected mass counterbalancing system
  • Recirculating Pressure Lubrication System including Heat Exchanger
  • Variable Speed drive for operation from 100 to 1500 SPM
  • New Super Reaction Clutch & Brake Combined
  • Adjustable Stroke for job versatility
  • Spring element hydraulically-dampened press legs
    NO COSTLY FOUNDATION REQUIRED (available option)
  • Electrical Control Components and heat exchanger are mounted in a special cabinet which can be located on either side of the press and include a 6 Digit Pre-determined Counter (Dual Level) Batch & Total, Solid State Electronic
  • Hour Meter
  • 8-Point Fault Indicator (self diagnostic)
  • Convenience controls provided at the press
  • Universal area of application for optimum cost-value ratio

Electricals

  • Electrical control cabinet can be located on either side of the press
  • 6 Digit Pre-determined Counter (Dual Level) Batch & Total
  • Fault Indicators
  • Convenience controls provided at the press
BSTA60

BSTA 60

  • High performance stamping press with perfected mass balancing system and adjustable stroke
  • Press force 600 kN
  • Speeds ranging from 70 to 700 spm.
  • Bolster plate dimensions: 930 x 760 mm
  • Compact design and low overall height
  • The BSTA 60 is suitable for special solutions like transfer applications
  • Control based on IPC, high-quality TFT display with long service life and even illumination for good readability even under difficult lighting
  • Integrated safety control
  • Signal transmission to the stamping press via EtherCAT bus system
  • Precision mechanics, versatile – can be used for a number of different applications, optimum cost-benefit ratio

BSTA 75

Press Rating 600 kN
Tool Loading opening 75HL – 770 mm
75HSL – 920 mm
Bolster Area 75HL – 790 mm(L to R) x 620 mm (F to B)
75HSL – 940 mm(L to R) x 760 mm (F to B)
Speed range 70 – 700 SPM
Adjustable stroke range 20 – 76 mm
Weight Approx. 75HL – 8800 kg
75HSL – 10000 kg

 Features

  • Power Ram Adjustment in .001″ increments, including Automatic Ram Lock
  • Recirculating Pressure Lubrication System, including Built-in Heat Exchanger
  • Mechanical Counter Balance synchronized with Stroke Length Adjustment
  • Variable Speed Drive with full torque throughout speed range
  • Air Clutch and Brake combined
  • Integrated Cabinet containing Heat Exchanger and all Electrical Equipment
  • Operator Convenience Controls mounted in front of Press
  • Air Cleaner and Oil Atomizer
  • Safety Screen (Including Electrical Interlock) for Front & Rear of Press

BSTA 90

Press Rating 800 kN
Tool Loading opening 90 – 970mm
90L – 1240mm
90SL – 1450mm
Bolster Area 90 – 950mm(L to R) x 910mm (F to B)
90L – 1220mm(L to R) x 910mm (F to B)
90SL – 1430mm(L to R) x 910mm (F to B)
Speed range 100 – 1000 SPM
Adjustable stroke range 16 – 63 mm
Weight Approx. 90 – 15100 kg
90L – 17100 kg
90SL – 18600 kg

Features

  • Backed by the Bruderer reputation our customers have come to rely upon, the BSTA 90 is a smart investment that delivers incredible results at an unprecedented value.
  • High-performance punching press with perfected mass counterbalancing system
  • Recirculating Pressure Lubrication System including Heat Exchanger
  • Variable Speed drive for operation from 100 to 1000 SPM
  • New Super Reaction Clutch & Brake Combined
  • Adjustable Stroke for job versatility
  • Spring element hydraulically-dampened press legs
    NO COSTLY FOUNDATION REQUIRED (available option)
  • Electrical Control Components and heat exchanger are mounted in a special cabinet which can be located on either side of the press and include a 6 Digit Pre-determined Counter (Dual Level) Batch & Total, Solid State Electronic
  • Hour Meter
  • 8-Point Fault Indicator (self diagnostic)
  • Convenience controls provided at the press
  • Universal area of application for optimum cost-value ratio

Electricals

  • Electrical control cabinet can be located on either side of the press
  • 6 Digit Pre-determined Counter (Dual Level) Batch & Total
  • Fault Indicators
  • Convenience controls provided at the press
BSTA60

High Performance Stamping Press BSTA 60

  • High performance stamping press with perfected mass balancing system and adjustable stroke
  • Press force 600 kN
  • Speeds ranging from 70 to 700 spm.
  • Bolster plate dimensions: 930 x 760 mm
  • Compact design and low overall height
  • The BSTA 60 is suitable for special solutions like transfer applications
  • Control based on IPC, high-quality TFT display with long service life and even illumination for good readability even under difficult lighting
  • Integrated safety control
  • Signal transmission to the stamping press via EtherCAT bus system
  • Precision mechanics, versatile – can be used for a number of different applications, optimum cost-benefit ratio

Overhauling

Overhauling of Stamping Presses and Feed Units

It is a well-known fact that our products have a service life of several decades, even under permanent load around the clock. In spite of extremely high demands in respect of production quality and selection of materials, even high-precision top-class equipment like this will start to wear over time and need to be overhauled.

We overhaul the complete machine or just individual assemblies such as feed units.

Retro Fitting

A retrofit can be an attractive alternative to a new stamping press. There is often more potential in a used machine than you think. By replacing outdated components and adding new, current technologies, existing machines are brought up to date and can achieve performance levels matching those of a new machine. One of the possibilities is, for example, an extended tool loading area.

 

 

Retrofitting of parts

We pride ourselves in the further development and constant improvement of our products. New technologies and applications may require equipment changes or allow retrofitting of new functions to your stamping press. Let our competent specialists advise you.

 

 

Used machines

Who but the original manufacturer is in a better position to refurbish used BRUDERER stamping presses?

A stamping press overhauled by BRUDERER will demonstrate the same performance as the original status of the machine when it left the assembly works many years before. This explains why used machines which have been refurbished by BRUDERER are in such great demand. Are you looking for a used BRUDERER stamping press? If so, contact us today.

High performance punching laser

Punching Lasers

The alternative to mechanical connection methods

An alternative to mechanical connection methods, the punching laser works contactless and without wear. Very high flexibility, machining speed and production quality, as well as the simplification of the process chain, are often primary factors.

BRUDERER can rely on knowledge gained over many years and has established an international reputation as a system supplier for the integration of laser lines into existing or new stamping processes.

Process-optimized solutions

As a one-stop shop, we can supply products and services covering everything from consultancy to acceptance of an entire production plant on your site. We focus on the rapid implementation of technical theory and process-oriented customer innovation.

Competence in the area of punching laser

In TRUMPF – a world-market and technology leader in the industrial laser sector – we have a powerful and expert partner. The devices are able to meet the most exacting of requirements, have been optimized for use in the harsh environments of stamping departments and comply with legislatory requirements in respect of laser protection class 1.

Tool support brackets

Accessories

As a production plant is assembled from a combination of various items of equipment, the weakest link in the resulting chain will have a direct effect on productivity and profitability. Alongside actual functionality, integration and system-wide and central control play a decisive role.

At NVictus Machinery, we can offer an extensive range of accessories which as well as meeting your individual needs, beat others hands down. What’s more, they are 100 % compatible for integration into the machine control and support system-wide control without exception.

Tool monitoring

Tool monitoring for material flow control via the punching tool supports the detection of: feed, double sheet, part ejection and static switch status.

  • Systems with 4, 8 or 16 inputs
  • Type of monitoring can be selected for each input
  • Indication of values in graphic format on the display
  • Simple programming
  • Full integration into B-Control

Press force monitoring

Press force detection both protects the punching press against overload and supports monitoring of tool punching pressure on an individually configurable basis.

  • Systems with 2 or 4 inputs
  • Underload and overload monitoring
  • Indication of values in graphic format on the display
  • Simple programming
  • Full integration into B-Control

Position monitoring and control

This function monitors and controls the tool closing dimension using sensors in the tool. The ram position is regulated in order to ensure that the BDC position remains constant during the punching process.

  • Systems for up to 8 sensors
  • Monitoring of tool closing dimension to the narrowest of tolerances
  • Regulation of BDC position during the punching process
  • Position “teach-in” function
  • Full integration into B-Control

Energy control / overnight shutdown

This module can be used to gradually step down the press drives in accordance with a predefined scenario, thereby decreasing energy consumption when production is running with reduced personnel resources:

  • Reduction to minimum speed
  • Shut down main drive
  • Shut down oil pump
  • Main switch off / disconnection of press from mains power supply
  • Full integration into B-Control

Tool clamping system

BRUDERER’s tool clamping system is suitable for use in any application. The customer-specific solutions reduce retooling times and simplify the process.

  • System for up to 24 clamping elements
  • Customer-specific solutions
  • Separate oil supplies and monitoring functions for each clamping circuit
  • Outstanding clamping force of clamping elements
  • Control via B-Control

Feed length adjustment

Motorized feed length adjustment compensates potential deviations in feed length automatically during the punching process, supports the operator during retooling and reduces erroneous operator interventions.

  • Option for BBV type feed units
  • Fully-automatic and dynamic correction of feed axis
  • Correction of feed length during stamping process
  • Tool-specific feed data storage
  • Full integration into B-Control

Tool support brackets

The support brackets facilitate the insertion and removal of heavy punching tools and increase safety during retooling.

  • Brackets can be supplied in various sizes
  • Robust brackets with roller bearing for easy handling
  • Integrated safety elements for optimum safety
  • Locking device for tool trolleys
  • Brackets mounted on stamping press
BRUDERER control systems provide clarity and the highest level of control over all process cycles.

Controls

The type B2-Control and B-Essential provides the interface between the machine operator and the stamping press. Amongst the impressive features of this extraordinarily powerful machine controls are maximum operator comfort, optimum functionality and an extensive range of accessories for all manner of requirements. The open architecture supports the problem-free integration of external peripherals and the exchange of data via networks.

B2-Control – for highest demands

The multilingual display provides constant updates regarding all relevant events and operating states for the entire production plant. Tool and machine data can be displayed without interrupting production and modified if necessary.

The ram axis can be corrected manually or automatically – during the production process and to the narrowest of tolerances for maximum process reliability. Factory-set or user-defined retooling sequences provide support during retooling and prevent erroneous operator intervention.

B-Essential – the process under control

On the basis of the proven B2-Control we have designed and developed a new machine and process control. The B-Essential fulfills all requirements of a state-of-the-art control and is very easy to operate. On the big touch screen all relevant process data are visible and easily changeable without the need to go through a time consuming programming and retooling mode.

The B-Essential is available for high performance punching presses of the BSTA 200 series.

Integrated modularity for maximum functionality

The large number of proprietary modules enables to configure a specific functional scope in accordance with the requirements of individual customers’ production environments. The resulting advantages are clear: developments of all modules at the highest level, no additional third-party devices required, central and system-wide control of all functions, increased acceptance and minimized training effort on the part of employees, a partner to provide expert assistance during project planning and service – and not least an unrivaled cost-value ratio.

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