Category : AKYAPAK

HR – Rope Rotators

Purpose of Rope Rotators is rotating and positioning pieces with planar section. Required welding edge can be created by realizing positioning according to the rotated part on an endless rope. It is possible to adjust the height of the piece placed on the machine. This provides convenience to the operator during welding.

The product comprises of housing, rope drive systems, electrical panel and remote controlled operator unit and rovides the best structural protection. Measures have been taken against the carrier with a lift rope break. Even if bobbin carrier part of the elevator rope overlaps. The operator or the machine will not damage any area.

Operators can rotate the pieces mounted on the rope clockwise or counterclockwise, precisely, well-aligned and easily. They can also be moved downward – upward to provide the desired height. Rope rotator set comprises of 2 driven units. Number of units can be increased according to the application and weight conditions.

Both of the units which constitute the rope rotator set are driven and these two unit can be operated in synchronization or independently. Thus, angular height adjustment of the work piece is enabled.

Standart Features

  • Remote controller with 5 meter cable length
  • Adjusting the handle rope the desired angle (Hydraulic)
  • Except as part of rope carry lift group
  • Hydraulic unit provides easy to use
  • Drive system with hydromotor

ZR – Chain Rotators

Purpose of Chain Rotators is rotating and positioning pieces with planar section. Required welding edge can be created by realizing positioning according to the rotated part on an endless chain. It is possible to adjust the height of the piece placed on the machine. This provides convenience to the operator during welding.

The product comprises of housing, chain drive systems, electrical panel and remote controlled operator unit and provides the best structural protection. Operators can rotate the pieces mounted on the chain clockwise or counterclockwise, precisely, well-aligned and easily. They can also be moved downward – upward to provide the desired height. Chain rotator set comprises of 2 driven units. Number of units can be increased according to the application and weight conditions.

Both of the units which constitute the chain rotator set are driven and these two unit can be operated in synchronization or independently. Thus, angular height adjustment of the work piece is enabled.

Akyapak Makine includes 6 to 12 tons chain rotators in its standard lists. However, custom production can be realized up to 20 tons.

Standard Features

  • Remote controller with 5 meter cable length
  • Automatic closing of chain levers upon loading the piece
  • Sturdy chain gear structure
  • Reducer mechanisms with auto-blockage system
  • Motors with brake & forced fan cooling

BEB – Plate Edge Bevelling

The BEB Portable Plate Edge Beveling Machines are electrically powered rotary shear. It is used to bevel a wide variety of plate edges, usualy for the purpose of a weld joint preperation.

It is designed for one-man operation and is capable of bevelling straight or circular plate sections at a speed of approximately 4 m per minute. ıt is capable of performing multi pass bevelling for larger bevels that cannot be accomplished in a single pass. Easy adjusment is provided for altering the depth and angle of bevel.

The BEB Portable Plate Edge Beveling Machines are capable of supporting its own weight while beveling horizontal plate. The machine is typically equipped with the optional spring loaded caster assembly that allows the machine to roll along the floor or runway, during the beveling operation.

The adjustable beveling head enables the beveling of angles 22.5° through 55°.

It provides industry with a highly efficient, practical and truly portable method of producting straight machined bevels on wide variety of plate materials, icluding mild steel, stainless steel and aluminum effectively meeting V, X, or K wield joint preparation requirements.

Loss of production through operators suffering from skeletal, muscular and hearing loss injuriess normally associated with pneumatic and hand held milling type beveling equipment is greatly reduced and detrimental factors such as operator fatique, or inconsistent workmanship are eliminated. Required quality levels are consistently attained and productivity and profitability increased.

SRH – Hydraulic Welding

Structure of the hydraulic adjustable welding positioners is designed according to the most suitable configuration for the rotation and the angular tilting of the table. Differently from the others, the height is also adjustable in these positioners while working on the parts. So the operators can work more efficiently. It is possible to position all pieces within the size range and establish suitable welding edge regardless of geometrical shapes.

Positioners improve the speed and efficiency both during automatic and manual welding and have an important role in steel construction workshops by minimizing crane operation. The product comprises of housing, motor, table rotation and tilting systems, electrical panel and remote controlled operator unit and provides the best structural protection. Positioners shall be fixed on the floor for heavy work pieces.

Operators can rotate the pieces mounted on the rotating table of positioner clockwise or counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. They can also be tilted forward to provide the desired angle.

Standard “T” grooves are available on the rotating table. Thus, quick clamping of the work piece is enabled. Table rotation and tilting are realized through steel spur gear transmission systems.

Standard Features

  • Adjustable rotating speed
  • Remote controller with 5 meter cable length
  • Digital speed indicator on the controller panel for monitoring rotation
  • Welding – chassis mechanism
  • Motors with brake & forced fan cooling

Optional Features

  • Programmable automation control
  • To record the positions and programmable main steps
  • Synchronous operation with column & boom systems

SRP – Conventional Positioners

Structure of the adjustable welding positioners is designed according to the most suitable configuration for the rotation and the angular tilting of the table. It is possible to position all pieces within the size range and establish suitable welding edge regardless of geometrical shapes. Positioners improve the speed and efficiency both during automatic and manual welding and have an important role in steel construction workshops by minimizing crane operation.

The product comprises of housing, motor, table rotation and tilting systems, electrical panel and remote controlled operator unit and provides the best structural protection. Positioners shall be fixed on the floor for heavy work pieces.

Operators can rotate the pieces mounted on the rotating table of positioner clockwise or counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. They can also be tilted forward to provide the desired angle.

Standard “T” grooves are available on the rotating table. Thus, quick clamping of the work piece is enabled. Table rotation and tilting are realized through steel spur gear transmission systems. Akyapak Makine includes 1 to 40 tons positioners in its standard lists. However, custom production can be realized up to 100 tons.

Standard Features

  • Adjustable rotating speed
  • Remote controller with 5 meter cable length
  • Digital speed indicator on the controller panel for monitoring rotation
  • Welding – chassis mechanism
  • Mechanical angle indicator (for tilting movement)
  • Motors with brake & forced fan cooling

Optional Features

  • Programmable automation control
  • Synchronous operation with column & boom systems
  • Wireless remote controller
  • Special insulations for worksite conditions

CR – Conventional Rotators

Conventional rotators are a high quality and economical solution for peripheral welding of cylindrical parts in cases that the diameter is not highly variable. Used for rotating circular parts such as tanks, pressurized containers, tower piping, boiler, silos, reactors, fuel drums etc.

Rotators improve the speed and efficiency both during automatic and manual welding and have an important role in steel construction workshops by minimizing crane operation.

Operators can rotate the pieces mounted on the rotator clockwise or counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. Conventional rotators comprise of two units as 1 drive and 1 idle unit. Number of drive and idle units can be changed according to the application conditions.

Akyapak Makine includes 1 to 300 tons conventional rotators in its standard lists. However, custom production can be realized up to 600 tons.

Standard Features

  • PU” wheels absorbing shocks and vibrations
  • Manual diameter adjustments
  • Adjustable rotating speed
  • Remote controller with 5 meter cable length
  • Digital speed indicator on the controller panel for monitoring rotation
  • Motors with brake & forced fan cooling

Optional Features

  • Custom wheel designs for areas that require high temperature
  • Automatic diameter / wheel axis adjustments (motor driven with worm gear spindle)
  • Hydraulic tip adjustment system (fit-up)
  • Axial movement on rail (automatic / manual)
  • Synchronous operation with column & boom systems
  • Earthing Brush

SAR – Self Align Rotators

Self-aligning rotators are an ideal solution for conditions where diameter of the rotated work pieces is variable. Used for rotating circular parts such as tanks, pressurized containers, tower piping, boiler, silos, reactors, fuel drums etc. These rotators are able to adjust wide diameter ranges automatically. No additional time or effort is required to commence rotation of the work piece.

Rotators improve the speed and efficiency both during automatic and manual welding and have an important role in steel construction workshops by minimizing crane operation.

Operators can rotate the pieces mounted on the rotator clockwise or counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. Self aligning rotators comprise of two units as 1 drive and 1 idler unit. Number of drive and idle units can be changed according to the application conditions.

Akyapak Makine includes 3 to 300 tons self aligning rotators in its standard lists. However, custom production can be realized up to 600 tons.

Standard Features

  • “PU” wheels absorbing shocks and vibrations
  • Automatic diameter adjustments
  • Adjustable rotating speed
  • Remote controller with 5 meter cable length
  • Digital speed indicator on the controller panel for monitoring rotation
  • Belt driven clutch system for high tonnage pieces
  • Motors with brake & forced fan cooling

Optional Features

  • Custom wheel designs for areas that require high temperature
  • Support group which prevents axial movement of the parts
  • Earthing Brush System
  • Hydraulic tip adjustment system (fit-up)
  • Carriage System for Transport
  • Synchronous operation with column & boom systems

APK 550 Profile Bending Machine

Standard Equipments

  • Machine body is ST-52 steel construction
  • On APK 280-240 and APK 180 rolls are driven by a hydraulic motor + planetry gearbox. On APK 300 top and lower rolls are driven with two seperate planetrygearbox. On APK 550 rolls are driven via 3 seperate hydraulic motor.
  • Variable speed of rotation on APK 180, 240, 280
  • Special steel gears
  • Shafts made of special steel, hardened and grounded
  • Manual lubrication
  • On APK 550, APK 300, APK 280, APK 240 and APK 180 guide rolls are hydraulic adjustable
  • Lower rolls are hydraulic moveable up and down
  • Digital display for lower rolls
  • Seperate and moveable control panel
  • Horizontal working
  • 400 volt / 50 hz
  • AKYAPAK Service assurance
  • Suitable for CE, ISO 9001-2008, TSEK and TURQUM certificates

Optional Equipments

  • Special rolls for tubes, profiles and angles
  • Special tooling system for bending H, I, U profiles
  • Spiral bending device
  • Variable speed of rotation on APK 300, APK 360, APK 550
  • Minimum speed mechanism for lower roll’s up and down move
  • Extended shafts
  • Digital display for hydraulic guide rolls
  • NC Playback Control System
  • CNC Graphic Control System
  • Joystick control
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